Wednesday, 28 September 2016

Sanitary Process Piping Maintenance Procedures And Sanitation Methods

By Andrew Wright


Food processing utilities are either cleaned in place or cleaned out of place. These techniques offer processors a degree of hands on control and enhances the ability of sanitation experts to purify and sanitize the production equipment. Restaurant proprietors or manufacturers should exercise a high degree of caution to comply with all the safety ordinances in the trade.

CIP is the method used to purge the interior surfaces of tanks which may carry liquid or semi liquid food. This type of cleaning is performed for the sake of a large tank, sanitary process piping or kettles with smooth surfaces. The methodology relies on the circulation of detergents. These are jettisoned through a spray ball to create turbulence and remove dirt.

These interior cleansing solutions are meant to eradicate residue and harmful bacteria. The liquids do flow back to a main hub to be reused later on. This operation is largely ran by computer and is based on standards that monitor mixing, flow and timing. Manipulating the temperature and velocity of fluids is also performed to optimize the cleanup.

CIP is often applied inside plants where flow type commodities are being made. These examples are dairy products and juices, beverages and aseptic packages. Other products are jam, marmalade, soups and tomato based components and even salads. In modern times, confectioners are augmenting these applications in preparing semi solids such as spreadable cheese or stew.

Before you begin the procedure with the process pipes, you must remove any small parts that are to be scrubbed manually. Cool temperature water as in eighty Fahrenheit is ideal so you may pre rinse the equipment lines to purge some soil and prevent the coagulation of proteins. Most steps are followed by a systematic rinse with H2O.

Some sanitizers and agents used for CIPs are hypochlorites and chlorine gas. These sanitize the surfaces but pH levels should be stringently controlled. Left unchecked, the gas becomes a corrosive material so be sure you are knowledgeable enough to manage the activities, if not consult with certified professionals. The hypochlorites constitute sodium, potassium and calcium hypochlorite. While these cleansers are reliable, pH monitoring must never be neglected.

The latter process, COP involves cleaning the different parts not exposed to the former sanitation proceedings. These constitute the knives and spoons and the smaller items such as the valves and fittings. The rinse temperature is ideally 180F good for fifteen minutes. Some things you will be doing are dry cleaning to remove dust and other debris like soil from equipment. Soaping and scrubbing the tools in designated tanks or vessels and post rinsing to remove any residual detergents.

Pre operational procedures are executed before proceeding with COP. Remember that sanitation is a progressive sequence that builds on previous steps. No matter how many crew members you have, if any short cuts are taken, then the purifying endeavor is compromised. This requires tight coordination that you have to oversee in the business of quality control.

Business owners who are not technical minded should develop an interest in these processes to better boost their quality controls. Entrepreneurs who have not studied the culinary arts should never forget how important oversight is. When building your establishment, you must contract only the reliable service providers so that your pipes and other facilities will function flawlessly.




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